In the United States, commercial light water reactors generate electricity using low‐enriched uranium (LEU) fuel. On average, fuel costs comprise approximately 20% of nuclear power plants’ total generating costs. Few other individual cost components have such a large impact on the economics of the nuclear
fleet. A site’s fuel costs depend on two factors, the price of the fuel components (uranium feed, conversion, enrichment, and fabrication) and the efficiency of the core design. Fuel component costs are
driven by supply and demand and are largely outside the control of a utility. The efficiency of a core design determines the quantity of nuclear material needed to meet a plant’s energy objectives. While a utility can improve the efficiency of the core design, this efficiency is ultimately limited by the specific
design constraints of the core design. Two of several constraints that have been shown to directly impact the core design efficiency are the uranium enrichment level and discharge burnup achieved by the core and/or fuel design. A review of the current fuel management practices, based on equilibrium
cycle designs, has shown that 99% of the variation in fuel cycle efficiency is attributable to variations in enrichment and burnup. Many sites are currently constrained by the existing regulatory limits on one or both of these parameters.
With the increased interest in higher burnup cores, it is likely that within the next decade, both operating and advanced reactors will see a demand for fuel enriched greater than 5 weight percent (wt%) U‐235. This white paper provides a study—including assumptions, economic projections, inflation and financial methodologies—that evaluates the technical, financial and regulatory issues associated
with increasing the limits on uranium enrichment and on fuel burnup for current uranium dioxide (UO2) fuel types. Revising these limits impacts a large portion of the nuclear fuel cycle as well as the licensing
bases for both plant operators and fuel suppliers. While there are economic advantages to making these changes, they also require long‐term capital investment and regulatory changes. Revising these limits
will provide savings through additional cycle length flexibility, reduced high level waste storage and disposal requirements, and a positive benefit on the environmental impact of the fuel cycle. The final decision to pursue new limits must consider not only the expected benefits but the business risks
associated with such an undertaking.